The Operational Principle of Water Flow Sensor

I. The operational principle of water flow sensor—A brief introduction


Water flow sensor is a kind of instruments used for testing flow parameters of media like liquid and gas and to change them into other forms of signals for output. Water flow sensor has advantages of small size、light weight、audio—visual and clear reading、high reliability and zero pressure loss. As a result, it has been widely used in many areas such as environmental monitoring、safety protection、health care and trade settlement. However, it can not measure the flow that is non—conductive medium, which limits its development in a sense.


different-pressure-2



II. The operational principle of water flow sensor—Classification


Water flow sensor can be divided as water flow sensor、plug—in water flow sensor 、vane—typed air-water flow sensor、vortex water flow sensor、Karmen—vortex air-water flow sensor and hot—wire air-water flow sensor, etc., among which water flow sensor is mainly composed of copper valve body、flow rotor assembly、steady flow component and hall sensor. It is primarily installed on the place that intakes water to measure flooding velocity. When the water goes through the rotor assembly, magnetic rotor rotates as the speed has lineal change along with the flow. The hall sensor of this product sends the pulsing signal to give a feedback to the controller which will judge the flow whether it is big or small and adjust and control the current of proportion valve. Furthermore, the proportion valve will control the gas consumption to avoid the gas water heater appearing the phenomenon that the water becomes hot in summer while cold in winter.
  


different-pressure



III. The operational principle of water flow sensor


As what has been mentioned above, water flow sensor has many different kinds of forms, and different water flow sensor have varies of operational principles. For example, some of the ultrasonic flow sensors are based on Doppler method which takes advantage of reflection frequency changes when medium meets with sound waves and to produce frequency difference between sonic wave and received sound in the process of relative motion. Some will on the basis of running time method that acoustic velocity superposes flow rate. If the direction of ultrasonic is the same as flow’s, the running time is short, and vice versa. The flow rate can be calculated by the range of running time. Vortex water flow sensor is on account of vortex frequency method( vortex principle ) to set the resistivity body in the flow to shape the Karmen vortex. Under a certain circumstance, it stops both sides of the liquid from becoming a regular vortex. Differential pressure method is based on Bernoulli’s principle. What it means is that the cross section of the pipe is narrow enough to become nozzle. Because any position in pipe network has an identical flow that it is to be drop pressure. According to Bernoulli’s principle, the flow can be worked out.vortex-flow-meter





Liquid Turbine Flow Meter

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Liquid Turbine Flow Meter Overview

SLW series Turbine Flow Meter has simple structure, light weight, high-accuracy, perfect repeatability, sensitivity, easy maintenance and use. It is a kind of volumetric flow meter and low cost flow meter which are widely used to measure liquid which has no chemical corrosive reaction with stainless stee1Cr18Ni8Ti, 2Cr13, corundum Al2O3and cemented carbide. This kind of measured liquid has no impurities such as fiber and particles. The movement viscosity is lower than 5×10-6m2/s at working temperature. If the viscosity is higher than 5×10-6m2/s, turbine flow meter manufacturer will calibrate in the liquid before use, so it is good to use as oil flow sensor ,such as diesel flow meter. It can finish batch control, alarm and etc,if matched with digital controllers. It is also the ideal turbine meter for flow measuring and energy saving (such as used as LPG flow meter or digital fuel flow meter).

Features of Liquid Turbine Flow Meter

• High accuracy; Normal type can reach ±1%R, ±0.5%R.High accuracy type can reach to ±0.25%R.
• Excellent repeatability, repeatability in a short time can reach to 0.05%~0.2%.Due to the excellent repeatability; customers buy flow meter and use it for trade purpose.
• Turbine flow transmitter Output pulse frequency signal, suitable for total flow measuring (work as totalizing flow meter) and connecting upper computer through Modbus RS485, it can also be analog flow meter
• Turbine flow sensor no zero drift and strong ability in anti-noise.
• High frequency signal (10Hz~1.5 KHz), strong signal resolution.
• SLW series Turbine Flow Meter with wide turn down ratio, max 1:20
• Compact and light structure, convenience in installation and maintenance, cheap China flow meter.
• Suitable to measure in high pressure .No need to open aperture on the meter, so it is easy to make high pressure flow meter.
• It is custom turbine flow meter. it can be thread connection turbine flow or sanitary turbine flow meter, and it can even be made as low flow turbine flow meter with flow meter size only DN4.
• SLW series Turbine Flow Meter can max bear 150℃, so it can be used as hot water meter or measure other high temperature medium.

Technical Specification of Liquid Turbine Flow Meter

Manufacture Standard
Turbine flow meter (JB/T9246-1999)
Turbine Flow Medium
Clean, low viscosity(≤5×10-6m2/ s) ,non-corrosive liquid
Flange Standard
Standard GB/T9113-2000,option ANSI,JIS,DIN
Thread Standard
StandardBSPP(male),optionBSPP (female), NPT.,etc.
Turbine Flow meter Accuracy
1.0%,0.5%
Turn Down Ratio
1:10-1:20
Calibration
Methods
Master meter calibration
Static weigh mass flow calibration
Environment
Environment temperature: 20℃
Relative Humidity :65%
Working Condition
Medium temperature
T1: -20 ~80℃
T2: -20 ~120℃
T3: -20 ~150℃
Environmenttemperature
-20 ~60℃
Relative Humidity
5%-90%
Atmospheric pressure
86Kpa-106Kpa
Enclosure Protection
SLW-N:IP60;  othersIP65
Transmission Distance
No more than 1000 m
Turbine Flow sensorMaterial
Housing: Standard-304 Stainless Steel ;
Optional - 316 Stainless Steel
Bearings and Shaft: Tungsten Carbide   ;
Rotor:2Cr13 Stainless Steel
Retaining Rings:304 Stainless Steel
Turbine meterConsumption
< 1W
Communication
Modbus RTU/Hart Protocol

Turbine Flow meter Flow Range & Connection & Pressure Rating
Size
(mm)
Standard Flow (m3/h)
Extended Flow (m3/h)
Connection
Standard Pressure
Special Pressure
DN4
0.04-0.25
0.04-0.24
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
DN6
0.1-0.6
0.06-0.6
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
DN10
0.2-1.2
0.15-1.5
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
DN15
0.6-6
0.4-8
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
Flange
4.0Mpa
≤10Mpa
DN20
0.8-8
0.45-9
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
Flange
4.0Mpa
≤10Mpa
DN25
1-10
0.5-10
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
Flange
4.0Mpa
≤10Mpa
DN32
1.5-15
0.8-15
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
Flange
4.0Mpa
≤10Mpa
DN40
2-20
1-20
Thread
6.3 Mpa
≤16Mpa
Wafer
1.6Mpa
≤42Mpa
Flange
4.0Mpa
≤10Mpa
DN50
4-40
2-40
Thread
1.6Mpa
≤16Mpa
Wafer
1.6Mpa
≤25Mpa
Flange
4.0Mpa
≤10Mpa
DN65
7-70
4-70
Thread
1.6Mpa
≤16Mpa
Wafer
1.6Mpa
≤25Mpa
Flange
1.6Mpa
≤6.3Mpa
DN80
10-100
5-100
Thread
1.6Mpa
≤16Mpa
Wafer
1.6Mpa
≤25Mpa
Flange
1.6Mpa
≤6.3Mpa
DN100
20-200
10-200
Wafer
1.6Mpa
≤16Mpa
Flange
1.6Mpa
≤6.3Mpa
DN125
25-250
13-250
Wafer
1.6Mpa
≤16Mpa
Flange
1.6Mpa
≤2.5Mpa
DN150
30-300
15-300
Wafer
1.6Mpa
≤16Mpa
Flange
1.6Mpa
≤2.5Mpa
DN200
80-800
40-800
Wafer
1.6Mpa
≤10Mpa
Flange
1.6Mpa
≤2.5Mpa

Liquid Turbine Flow Meter Model Selection

Item
Code
Description
General
SLW
Silver Liquid turbine flow meter
NominalDiameter
DN4-200
DN4-DN200
Type
N
Without display, pulse output, 24VDC power supply
A
Without display ,4-20mA output, 24VDC power supply
B
With display, Battery powered, without output
C
With display,4-20mA output, 24VDC power supply
C3
With display, Pulse output, 24VDC power supply
C2
With display,4-20mA output and Hart, 24VDC power supply
C1
With display,4-20mA output and RS485, 24VDC power supply
Cx
Customized
Accuracy
10
±1.0% of reading (DN4-DN10,DN125-DN200)
05
±0.5% of reading (In line type,DN15-DN100)
S
Customized
Flow Range
S
Standard (refer to table 2)
E
Extended (refer to table 2)
Housing Material
S
304 Stainless Steel
L
316 Stainless Steel
Explosion Proof
N
Non explosion proof
E
ExdIIBT6
Pressure rating
N
Standard, (refer to table2)
H(x)
Customized,(refer to table2)
Temperature
T1
-20 ~80℃
T2
-20 ~120℃
T3
-20 ~150℃
Installation
FL
Flange connection
LW
Thread Connection (Specify Thread standard when ordering)
JZ
Wafer type connection
S
Others
Addition option
H
WithHausman Connector

Sample:  SLW-25/C/05/S/S/N/T1/FL
Liquid turbine flow meter, DN25, With display,4-20mA output, 24VDC power supply, accuracy 0.5%,standard flow range 1-10m3/h, 304 Stainless Steel Housing Material, non explosion proof, 4.0Mpa, temperature: -20 ~80℃, flangeconnection.








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